The problem when you’re reading through the various Cyclone Dust Separator reviews out there on the Internet is that they don’t give a complete and comprehensive picture of just how helpful the Cyclone separators are. For instance, most Cyclone Dust Separator reviews won’t give the math behind the projected dust particle breakdowns in your shop’s air after installing a Cyclone Dust Separator. So, for all of you out there who want a real Cyclone seperator review that tells you not only what to expect but also t he exact specs on the Cyclone Seperator 6″, you’re in the right place.
When you connect your Cyclone seperator to a vacuum source, a cyclonic suction force is created that collects all of the large dust particles and chips in your shop while collecting most smaller dust particles quite efficiently as well. This creates a sort of pre-filter that will break down the dust particles, many of which will never even make it to your dust collector (or shop vac’s filter if that’s what you’re using).
Why Use a Cyclone Dust Separator?
The number one reason for using Cyclone separators is safety. Using a Cyclone Dust Separator not only cleans the air of more dust, allowing you a safer and cleaner breathing environment during your woodworking, it also alleviates the strain on filters, preventing (or severely delaying) the potential for clogs. By getting rid of the larger particles and some of the smaller particles, your filtering mechanisms won’t have to work so hard, preventing electrical shortages and blowouts that could potentially cause a fire that ravishes your woodworking shop.
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The other main reason for using Cyclone separators is saving money on filter bags. Since the cyclone separates the dust and chips before they hit the filter, all you need to do is empty the container on a regular basis and your filter replacement costs drop drastically.
But pragmatically, perhaps the best reason for using a Cyclone Dust Separator is to better control the chips and dust in your overall environment, thus making your shop a more efficient place for you to work in.
Cyclone Dust Separator Specs
As promised, unlike other Cyclone Dust Collector reviews, here’s a breakdown of the particle size and it’s minimization in your shop, followed by the specs and hardware on a Cyclone Dust Separator. For reference, 100 microns is approximately 0.004 inches:
Particle size < 10 micron = 5 – 10%
Particle size 20 – 50 microns = 60 – 70%
Particle size 100 – 200 microns = > 95%
Particle size 200 – 300 microns > 99%
Specs of the Cyclone Dust Separator:
Overall Length 41″
Cylinder body length 15″
Cone Length 24″
Inner tube length 17″
Top inlet diameter 6″
Top outlet diameter 7″
Bottom outlet diameter 6″
Mounting flange diameter 8 1/2″
Holes in mounting flange 8
Diameter of holes in flange 1/4″
Flange material 1/8″ steel
Cyclone material G90, 24ga. Galvanized
Uses And Advantages of The Cyclone Dust Separator
Your Cyclone seperator can be mounted to a wide variety of vessels as long as they are sealed. Common receptacles are:
Galvanized trash cans
Professional disposal units
A good way to test to see if you have a seal on your vessel is to turn on your dust collector and then picking up the Cyclone Dust Separator; if your vessel comes up with the Cyclone separator, there is a seal present.
The only other thing is to be careful when mounting your Cyclone seperators to make sure they aren’t too top heavy; if so, you may need to secure your Cyclone dust collector to the wall or ceiling.
Finding The Best Prices on Cyclone Separators
The bottom line is whether you’re running a home woodworking shop or some industrial sanders and planers that kick out large amounts of dust, you’re going to benefit greatly from purchasing a Cyclone Dust Separator. Even with four to five hours of sanding, planing or wood cutting, the amount of large chips and small particles your Cyclone dust collector will catch is amazing.
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